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Carbohydrate Development and Manufacturing Services Carbohydrate Development and Manufacturing Services

Carbohydrate Development and Manufacturing Services

Aurigene offers innovative solutions for custom synthesis, analysis, and GMP manufacturing of complex multi-step carbohydrates.

While carbohydrates have the potential to develop various therapeutic drugs, an inherent structural complexity exits in developing these molecules. At Aurigene, we have a rich track record of having worked on all classes of carbohydrates such as monosaccharides, polysaccharides, iminosugars, carbocyclic sugars, nucleosides, locked nucleic acids (LNAs), glycopeptides, and thioglycosides. We have capabilities across complex multi-step carbohydrates involving linear and convergent synthesis, selective protection and deprotection, control of selectivity in moisture-sensitive glycosylation, handling of triflates, azide transfer, and oxidations. We also have hands-on experience in the use of glycosyl donors like SMethyl and STolyl and have capabilities in downstream purification and isolation involving water-soluble intermediates.

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Lab Infrastructure

We have lab-scale operations of up to 100 grams per batch. Our purification infrastructure at the lab scale includes:

  • 1 Akta explorer ion exchange chromatography
  • 1 Aktaprime plus ion exchange chromatography
  • Gel permeation chromatography columns

Isolation techniques

We have distillation, precipitation, and lyophilization techniques for isolation. For lyophilization, we have Virtis Programmable Tray 3 L Capacity & Virtis Benchtop 4 L Capacity.

Manufacturing Infrastructure

Carbohydrates are manufactured in Hyderabad (CTO-2) and Visakhapatnam (CTO-6 and CTO-SEZ).

  • Telescoping operations at a commercial scale
  • Operation efficiency to remove chromatographic separation and use of simple techniques to limit impurities such as solubility and solvent-based extractions
  • C-18 purification (up to 2 Kg of crude compound)
  • Gel permeation chromatography (GPC) purification
  • Size exclusion chromatography
  • Strong anion exchange (SAX) purification
  • Water for injection (WFI)

Analytical Capability

We have advanced analytical tools for the characterization of carbohydrates.

Less or no chromophore substrates

  • Evaporative Light Scattering Detection
  • Refractive Index (RI)
  • CAD detector
  • Low wavelength UV detection

Highly polar substrates

  • Range of specialized carbohydrate columns
  • Ion exchange chromatography for polar moieties

Analysis of counter ions such as Na+, K+, SO42- SO32-

  • Ion chromatography by conductivity detection

Characterization of API and its impurities by

  • LC-QqQ-MS, LC-ToF instruments for characterization
  • 600 MHz Nuclear Magnetic Resonance Spectrometry

Why Aurigene Carbohydrate Development and Manufacturing Services?

Experience of 20+ years

Comprehensive infrastructure at lab and plant for a full suite of services

State-of-the-art PAT tools and QbD approach to support optimization

Phase-appropriate development approach

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Connect with our scientific experts for your drug discovery, development, and manufacturing needs

We understand that clear communication is essential to successful collaborations, and that's why we have a dedicated team that is always ready to help you. Whether you have questions about our services, want to discuss a potential partnership, or simply want to learn more about our company, we're here to help.

Our team of experts is dedicated to providing personalised solutions tailored to your unique needs. So, please don't hesitate to reach out to us. We look forward to hearing from you and helping you achieve your business goals.

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Frequently asked questions

What makes carbohydrate synthesis harder to scale than conventional small-molecule chemistry?

Carbohydrate synthesis is harder because each sugar carries several similar hydroxyl groups, forcing extensive protecting-group manipulation and long, low-yielding sequences. Every glycosidic bond must form with the right stereochemistry, and holding anomeric selectivity at scale — reproducing α/β ratios reliably in large batches — is difficult. Products are polar, water-soluble and hard to crystallise, so purifying closely related isomers becomes the recurring scale-up bottleneck.

How are oligosaccharides made at manufacturing scale — chemical, enzymatic or chemoenzymatic routes?

Three routes are used for oligosaccharide synthesis. Chemical synthesis of oligosaccharides uses protecting groups and glycosyl donors for full structural control, but is step-intensive. Enzymatic routes use glycosyltransferases or glycosidases for high stereoselectivity with few protecting groups, though enzyme availability limits them. Chemoenzymatic oligosaccharide synthesis combines both — chemistry builds the core, enzymes install defined linkages — and is increasingly the practical choice for complex targets at manufacturing scale.

How are carbohydrate APIs characterised and released when the critical impurities are co-eluting isomers?

When the critical impurities are co-eluting isomers, single-method release is not enough. Carbohydrate impurity profiling uses orthogonal, high-resolution methods — HPAEC-PAD, LC-MS, multi-column or 2D HPLC, and NMR — that separate species one technique alone misses. Reference standards for known isomers, plus mass and structural confirmation, enable accurate quantitation. The release specification combines these orthogonal methods so co-eluting related substances are resolved, identified and controlled to defined limits.

Where are synthetic carbohydrates used in today's pipelines — glycoconjugate vaccines, glyco-payloads, heparin analogues?

Synthetic carbohydrate applications span several fast-growing areas. Defined glycoconjugate vaccine antigens replace variable isolated polysaccharides, giving consistent, well-characterised immunogens. Synthetic heparin oligosaccharides — such as fondaparinux-type pentasaccharides — offer pure, animal-free anticoagulants. Glyco-payloads and glycan linkers tune antibody-drug conjugates and targeting. Synthetic glycans also serve as biomarkers and reference standards — wherever a precisely defined, reproducible carbohydrate structure matters more than an extracted natural mixture.

What carbohydrate classes and scale ranges are supported under contract, from gram to commercial?

Carbohydrate contract manufacturing typically covers mono-, di- and oligosaccharides, glycosides, amino sugars, glycoconjugates and heparin-type structures. Scale runs from gram quantities for early research and reference standards, through kilogram clinical batches, to commercial supply. As a GMP carbohydrate manufacturer, the same site can take a target from route development and non-GMP delivery into GMP production, so complex glycochemistry is supported end-to-end under one contract.

If a molecule needs both the carbohydrate and the conjugation step, can both run under one contract?

Yes. Integrated carbohydrate development and manufacturing means the synthesised carbohydrate and its downstream conjugation run under a single contract and one project team. The glycan is built, purified and characterised, then carried straight into carbohydrate conjugation services — linking it to a carrier protein, peptide or payload — with no external hand-off. Keeping both steps on one site preserves material, protects IP and shortens timelines for glycoconjugates.

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